Heat staking system with a four-stage circular indexing table to allow the integration of additional process-relevant functions such as AOI( Automatic Optical Inspection), product handling etc. Turntable (500mm diameter) drive can be electrical or pneumatic and it is fitted with four workpiece holders. Temporarily heated system, where active cooling of the product takes place after the heating phase. A Stand-alone system which can be operated from a standing or sitting operating position Custom-built systems and special machines are designed, manufactured, tested and commissioned for operation in our factory. We carry out all the manufacturing stages required for the heat staking process. Beginning with the original design and conception of the workpiece holder right up to the connection of the system control to the customer’s traceability system. We can meet customer functional specifications from simple systems, which are purely thermally monitored, to completely process-monitored expansion sections with component raised- and lowered-distance measurement, permanent force measurement and data communication. The relevant heat staking tools are matched to the product and the control circuit of the system is designed for the connection of single dies to the use of complex, multiple heat staking heads (e.g. for use in staking of 10 or more simultaneous processes. The shaping dies are manufactured in-house to meet customer specifications. The heat staking heads can be very rapidly changed over. Our innovative coating technologies ensure the maximum possible operating life of the heat staking die even with extremely compact plastics and provide maximum resistance to the abrasive wear and erosion to which the forming surfaces in contact with the product are exposed. Coatings with a micro hardness (HV 0.05) up to 3,300 are used. System control allows freely programmable heating and cooling phases, comprehensive monitoring functions (warning- and malfunction messages for all possible parameters), workpiece or maintenance counters, storage of manufacturing parameters for 10 or more products, possibility of displaying all identified process parameters etc. All changes to process-relevant parameters are password protected. Serious fault reports, (such as the breaching of malfunction values or repeated alarms) can only be overridden by means of an additional key switch. In combination with the safety casing, the system satisfies all working safety requirements. The safety door of the housing, which is monitored by a safety switch, can be can be unlocked and opened by a key switch. Consequently, the system functioning can be controlled during set-up and maintenance operations or heat seal head replacement can be carried out.
- Heat staking system with a four-stage circular indexing table - Single- or multiple heat sealers - Temporary heated system
